Complex geometry and cost-efficient core manufacturing process for low volume without a core tool (Rapid Prototyping Process) Well established core shot process for mass production
INDIVIDUAL ADJUSTING OF LOAD DIRECTION
Near shape coverage of the core material in an automated braiding process ensures optimized material usage
1.5 – 2 min CYCLE TIME
Highly reactive PU resin system allows short cycle times at low mould temperatures in a fully automated injection process
100 % ENERGY AND ENVIRONMENTALLY FRIENDLY SOLVING PROCESS
Non-toxic solving process without further energy requirements
COMPLEX STRUCURAL HOLLOW PARTS
Huge geometric variety including undercuts are possible to produce with fast, reliable and approved processes
Innovative Production Process.
Ecofriendly Core Material.
CAVUS – currently a unique process of its kind, representing a synergy of different technologies. In order to present these key technologies in one structural part, a complex CFRP mountain bike handlebar was used as the perfect technological demonstrator.
The combination of sustainable, water soluble core material - showing all mechanical properties for high volume production, such as HP-RTM and allowing automated preforming - will revolutionize the serial production of complex and hollow parts.
- complex design for hollow parts
- excellent lightweight potential
- effective use of materials
- competitive costs
- safe, controllable and fully automated processes
- environmentally friendly and sustainable resources
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